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This is automated today's
way of manufacturing.

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This is the challenge for
today to meet competition

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and rising costs by moving step by
step towards automation continuous

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automatic production including
automatic spending automatic making

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automatic inspecting automatic
assembling automatic testing

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automatic packaging a part on in
one continuous flow evolutionary

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device step development is well
underway today before the Word

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automation was kind.

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The idea of ole automatic production suggest
the blue sky fantasy improvements in

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manufacturing seem funny or fearful
depending on the viewpoint

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and increased productivity
the source of higher wages

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and profits was often
overlooked the trouble was

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that some people thought of automation
as a sudden thing a revolutionary idea

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but it isn't me again.

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Nearly two hundred years ago

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when other revenues put into operation
an automatic gristmill one Evan basic

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problem was controlled power.

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He had to depend on water wheels

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and gravity before automatic could become
significant some entirely new type of

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power would have to be developed a power
far more flexible than Fallingwater

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or even steam.

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Controllable electric power which could
make automatic production practicable

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throughout industry appeared in the nineteenth
century the step by step development

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of continuous automatic production was
exonerated as early as nine hundred nineteen

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when the automatic blowing of
electric lamp bulbs was begun

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and Sidney glass works in Cleveland.

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Nine hundred thirty eight five automatic
machines were connected with transfers to

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form a continuous production
line for machining

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and polishing flat iron casting the idea
of continuous automatic production of

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automation was here progressing from the
processing of global materials like grain

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and molten glass to separate
items like flat iron

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and then in the late forty's
developments in electric power

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and control helped to make possible a
line for the automatic machining owning

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drilling

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and boring of automobile engine one this
greatly increased productivity work

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to the advantage of everyone by this company
today employs many more thousands of

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people than it did in one thousand nine
hundred seven this natural evolution

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industry is developing automation
as a way of manufacturing

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that can do much to improve our
factories product and process

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and upgrade our workforce
today and in the years.

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Just ahead progress in
automation comes at a time

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when we will need it most the United
States once an essentially agricultural

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country has become the world's most
important plant for the production of goods

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with plenty of room left for food and fiber
grant each person works for the other.

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All consume each other's goods and
products our numbers are growing fast.

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But our demand for goods is growing much
faster at the same time business is

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getting more and more competitive

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or if demand is growing so is
supply as new competitors appear

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or old ones increase
their efficiency to hold

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or to build our share of
the available market.

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We must cut production costs by
applying the principles of automation

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manufacturing operations can be
separated into three broad groups.

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First is the manual area where physical
effort is used to perform operations by

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hand

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or with the aid of hand tools
second is the mechanization area

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where manually operated our driven machines
with varying degrees of control are

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used to perform one or more operations.

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Third it is the area of continuous automatic
production where automatic machines

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are integrated with transfer devices

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and with controls to perform a series
of continuous automatic operation

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materials handling begins in the manual
area as a separate operation in the next

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area mechanization of materials handling
is introduced. In the automation area.

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It is an integrated part of
all operations our American

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we get except for process
in this relying oil

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and chemicals the highly automated factory
is still far in the future for most

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manufacturers and progress comes from
finding operations that can be upgraded.

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If only one step at a time.

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But the pressure of competition is bringing
about death by step progress towards

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continuous automatic production
towards more and better jobs

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and greater profits automation principles.

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Wherever they have been adopted have
proved their value in every way first

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automation pays for itself within
reasonable time automation increases

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efficiency machines can be kept running
longer at full capacity without shutdowns

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and delays for loading

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and unloading workers are upgraded the
emphasis shifts from manual to mental

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skills.

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Automation conserves manpower a critical
requirement the demand for products goes

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far faster than the labor force.

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Automation improves quality
by reducing manual handling

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and there is greater opportunity for
building inspection into the process

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automation increases safety machines move

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and lift human fatigue is greatly
reduced automation reduces in

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process inventories. By the
continual movement of materials.

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While continuous automatic production
has not been entirely achieved some

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industries are close to it. Production
was once a batch operation.

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But as early as nine hundred nineteen
development toward continuous flow began

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in this glass works forty six types of bulbs
are produced here is an operation high

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in the automation area last biscuits are
automatically produced by pocketed rolls

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turning against lateral chain conveyors
automatically pass the biscuits to the

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blowing finish blowing takes place in
this rotating to Parchman around the.

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Go by way of a merry go round conveyor
continuously automatically on their way to

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the annealing of the plant capacity through
the use of such automation as we have

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seen is an unbelievable one billion one
hundred million bulbs a year on a forty

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hour week basis.

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Between nine hundred ten

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and today the cost of living index has
risen one hundred eighty three percent of

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the cost of the one hundred watt light
bulb fell from a dollar forty five to less

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than a quarter of the production methods
of nine hundred ten were used today.

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This one hundred watt light bulb would
cost over four dollars during the same

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period the population of the United
States increased eighty percent while

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employment in the lamp industry
went up over four hundred percent

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or five times as fast.

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Here is the product of
an automation process

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that has very wide appeal indeed cookies
of various types produced in a continuous

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flow operation the coordination of equipment
speeds in this process from those two

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packing is provided by
adjustable speed D.C.

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Motor drive a cookie is more than something
to eat it is a manufacturing problem

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that has been linked to the customer
is king highly flexible equipment is

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required to give him the very
delicate this machine can be said for

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many different varieties from rotary molded
cookies to extruded stuff like big bars

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which are cut after they have left the other
since all four types maybe even in one

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day the drivers must change speed
proportionately making time can be changed.

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So the requirements for
the next run can be met.

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Without upsetting relative
adjustments on cooler stacker

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and packer for the remainder of.

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Run for cookies

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or cars automation is paying off the
pull of continuous automatic the blocks

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beginning with the rough casting
that automatically go in

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and out of more than twenty different
machines from Speed Electric Drive broaches

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traveling one hundred fifty feet a minute
through a total of five hundred thirty

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one milling boring owning tapping

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and drilling operation action levels are
maintained by specialists replace all

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worn tools in this
operation electric drives

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and controls contribute to higher
production rates at lower production costs

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these more elaborate examples of automation
demonstrate to what extent the idea of

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going to new is automatic production has
been put into practice it may not be

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economically feasible for every manufacturer
to automate his entire production line

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but important cost reductions can be
realized by automating parts of a total

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operation to people realize
that for all operations

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and building making
inspecting assembling testing

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and packaging the average falls of the
low end of the mechanization area.

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This is the type of manual operation

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that can be seen in
thousands of plants today.

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And this shows how soon the parts manual
part mechanized operation can be upgraded

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in an automatic press line for producing
Reserve operations within one line is here

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brought to a high degree of efficiency
as origins like this are made into a

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refrigerator compressor crankshaft.

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The forging shuttle down the chute into the
first machine from this point on twenty

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two different.

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Of operations are automatically
performed in a continuous cycle

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upon completion the ballots are dumped

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and returned to the loading station the
crankshafts are them transferred to the

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final grinding operation which will
result in finished crankshafts like this

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there are numerous opportunities for
moving inspection operations into the

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automation area this manual
inspection operation.

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Once the very symbol of precision is fast
losing appeal as those who practice it

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lose money here is a machine
for the automatic aging

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and segregating out
because the systems enter

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and are gauged unstamped
boppin holes are undersized

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and oversize parts are rejected
Donahue the second station

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gauges the system for spurious
diameter and tapered down to

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and transfers it on a belt conveyor unit
for segregating into the classification

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capacity of the machine is
seventeen hundred parts per hour

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at times automatic inspection may be combined
with automatic making in one machine

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this machine equipped
with automatic loading

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and unloading six years continually
measures its own work when an error is.

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And in the machining of a part the tool is
automatically repositioned to eliminate

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the error assembly.

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Even today is an operation

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that falls almost entirely
in the manual area

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but cost conscious manufacturers in all
industries are alert to opportunities for

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savings through automation in the assembly
of condenses For example this winding

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machine has greatly increased production

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significant progress has been further
accomplished with this ingenious inline

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machine on which four condenser parts
including cans two spring washers

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and windings are automatically assembled

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in another in line operation
combining further simply

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and testing each lead is
gripped as the assembly passes

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and the condenser is tested Baka Pasadena.

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If this test isn't satisfactory the
assembly is automatically rejected

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Rice clips are attached as they are made
onto the lead wires the clips are then

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automatically welded to the lead
wire here great strides are being

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made to all the automatic assembly of
electric motors the motor parts are

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automatically conveyed from different
areas of the factory to come together for

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assembly

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of.

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Focal Point is this assembly machine the
upgrading of the operation for automatic

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assembly here has helped to
double motor production.

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While money is just stepping into the
mechanization area there has been progress in

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this plant ignition coil move on
electrified conveyor where they are tested

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and the results indicated by sight

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and sound the coils moving in the
conveyer are checked for presence by a

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photo electric cell and

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that again sliding contacts for successive
electrical test sound signals notify the

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operator of defective
coil which he removes

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and places in a Reject to.

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The testing of fluorescent starters has
been accelerated by this automatic rotary

188
00:17:01,33 --> 00:17:07,12
machine the starter is loaded manually
into a rotating conveyor actuated by

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contacts travelling along a circular track
the starter lights a fluorescent tube

190
00:17:12,80 --> 00:17:14,21
within a given period of time

191
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and a photo electric cell detecting the
light allows the started to be fast

192
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and unlighted to calls for rejection.

193
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Limit switches set

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and reset relays permitting proper
inspection of each succeeding starters

195
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in packaging.

196
00:17:33,96 --> 00:17:40,94
There are increasing opportunities to apply
automation principles here a group of

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machines automatically
package nearly thirteen

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00:17:43,53 --> 00:17:49,77
and one half million gallons of milk a
year the complaints are formed and glued

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and they need Jack did involve wax
tanks from which they enter a cooling

200
00:17:53,84 --> 00:17:59,48
compartment to harden the way the mill
got ready past arise then treated.

201
00:18:00,00 --> 00:18:04,15
It's piped into this filling station where
talking after a carton is filled with an

202
00:18:04,15 --> 00:18:10,82
exact amount in this case the capacity
of the carton is two core holding in

203
00:18:10,82 --> 00:18:16,15
stapling the cover is another automatic
process which the cartons March endlessly

204
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to be placed in cases for delivery.

205
00:18:20,97 --> 00:18:21,78
The tiresome

206
00:18:21,78 --> 00:18:26,24
and relatively expensive work of filling
packets with small items like screws

207
00:18:26,24 --> 00:18:31,25
or bolts has been eliminated by this
packaging machine which can turn out twenty

208
00:18:31,25 --> 00:18:37,94
four thousand packets produce a small
screws called snails all parts are fed from

209
00:18:37,94 --> 00:18:42,01
the ball vibrate which can automatically
start or stop the flow bottom.

210
00:18:42,13 --> 00:18:47,88
Fording exact control of the number
of pieces in each pack of the W.

211
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and It can pack two different items at
once ranging from one happens to one

212
00:18:52,01 --> 00:18:57,59
and a quarter inches in
length making inspecting

213
00:18:58,72 --> 00:19:05,67
assembling testing packaging
the small manufacturer may

214
00:19:05,67 --> 00:19:08,24
not be able to automate
every stage of production

215
00:19:09,06 --> 00:19:12,18
but there are numerous
opportunities to upgrade one

216
00:19:12,18 --> 00:19:18,89
or more individual operations the
volumen nature of the product

217
00:19:18,89 --> 00:19:22,78
largely determine whether
automation is feasible.

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00:19:24,09 --> 00:19:29,44
Product Design standardization materials

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and processes are the critical
element where a complete redesigning

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job is possible.

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The problem of automatic production can
be simplified in the conventional chair

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00:19:43,90 --> 00:19:50,19
there are a variety of styles this chair
is made from shaped pieces in many cases

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00:19:50,19 --> 00:19:54,10
with the aid of hand tools and
finally assembled by hand.

224
00:19:55,11 --> 00:19:59,83
Here is a chair of modern design which is
the product of more mechanization the.

225
00:20:00,00 --> 00:20:05,26
Parts are machine forms they still require
some hand finishing and hand assembly.

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00:20:08,84 --> 00:20:15,39
Now here is the chair designed for continuous
automatic production a fresh approach

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to charity as I mistake.

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The hand operations are designed out of the
material is molded with integral color

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00:20:24,53 --> 00:20:31,12
and perfect surface the higher we progress
up the steps to automation the more the

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00:20:31,12 --> 00:20:37,36
product must be designed for continuous
automatic production of course there are

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00:20:37,36 --> 00:20:38,01
always exceptions

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00:20:38,97 --> 00:20:43,88
and customer preference sometimes called
the turn for example customers would not

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00:20:43,88 --> 00:20:49,08
go for a machine cut pretzels
traditionally pretzels Wareham time

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00:20:49,08 --> 00:20:55,28
and some experts said it was impossible
to develop a machine to do the same job.

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But a way has been found to accomplish the
impossible with pretzel tying machines

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which can produce fifty hand tied pretzels
a minute a battery of sixteen of these

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pretzel tires can turn out up to three
hundred eighty four thousand of the twisted

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delicacies in an eight hour day
cars pretzels are standardized

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and produced in great volume standardization
for volume production is one of the

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key factors in automation with standardization
volume production if it cannot be

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applied to the product itself may be applied
to the parts of the four legs of the

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mechanization area care might be produced
automatically in low production items

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such as large motors the production of the
laminations may be automated in the jet

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engine the number of turban
blades is high and here again.

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Volume offers the possibility of automatic
production a step below the product

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level. There is a place for
automation in every industry large

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or small the extent to which it can be
applied economically is determined not by

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the size of the business.

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But by the volume and nature of
the product in any operation.

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Electricity is the essential ingredient
of automation as manufacturing operations

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are upgraded through the mechanization
area and into the automation area.

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The vital importance of flexible electrical
equipment grows equipment like Control

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Panel limits which is
adjustable speed drive

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these

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and many other standardized electrical units
available today contribute to automation

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more specialized equipment is available
where it is needed to be made extremely

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difficult operation such as turning

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and facing cuts on irregularly shaped
jet engine by the machine is a vertical

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turret lathe equipped with two dimension
tracer controlled a signal is generated in

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the magnetic tracing and by the displacement
of a stylus against a template.

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Sensitive electrical equipment takes the
low power signal from the electronic panel

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and amplifies it to the power level
necessary to operate the feed Motors in

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this case automatic
control is a necessity.

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Since the cost of manufacturing
such parts without trace

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or control on the machine would be
prohibitive another type of control is

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that made possible by record playback here

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is a male design for the machining
of integral is different.

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Airplane wing spin the use of record playback
control in this operation is expected

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to double production.

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After a part has been produced
using a combination of manual

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and electric control

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and the action in the form of signals from
Selden's recorded on magnetic tape the

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tape is played back for automatically
producing successive parts of the tape

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program the machine's operation.

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Still another type of control read punched
cards automatically positions all motion

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on such machines as this Turret Press
which cuts production time in half.

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Venting position with cells
in the control detects

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and interprets punched card information
by the direct current Motors which drive

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00:24:47,32 --> 00:24:53,72
each motion combinations
of electrical can proles

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and drives like these now in use as well
as a great many others can raise many of

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your aberrations to the level of
continuous automatic production progress

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towards automation is most often a step
by step procedure much standard equipment

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00:25:11,78 --> 00:25:18,32
in use today can be adapted for automatic
production transfer equipment can be

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added as with this punch press

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and many new machines can be
purchased equipped with transfers

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00:25:24,88 --> 00:25:28,52
or design for their
addition like this machine.

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There are also machines designed
for special applications

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but which often include a number of
standardized units there are many other types

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of machines which can be adapted
to this way of manufacturing

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00:25:47,13 --> 00:25:54,13
automation continuous automatic
production is a program for today for it

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00:25:54,13 --> 00:25:59,90
is today that the average of all
manufacturing operations making in.

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Acting assembling testing
packaging falls in the

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low mechanization areas.

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And too often grunt

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00:26:12,69 --> 00:26:18,31
and sweat method like this account for
as much as fifty per cent of production

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costs in some cases practically an entire
production process may be automated.

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But for the most part the challenge
of today is for management

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and engineers men with vision

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00:26:31,93 --> 00:26:35,54
and Susie as a matter imagination
to tackle the job at hand

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and improve their operation step by step.

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Any of these steps is
possible and possible.

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Now anyone who makes anything can
find opportunities to apply the

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principles of automation to his business

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and as we respond to the challenge
the electrical manufacturer

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and the machinery builder stand
ready with the whip mint

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and the engineering skills to help
your business meet dot com clarity of

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challenge of today.